{"id":15870,"date":"2025-03-25T03:15:27","date_gmt":"2025-03-25T10:15:27","guid":{"rendered":"https:\/\/www.alkegen.com\/?page_id=15870"},"modified":"2025-10-09T16:42:09","modified_gmt":"2025-10-09T23:42:09","slug":"system-design","status":"publish","type":"page","link":"https:\/\/www.alkegen.com\/de\/rex-materials\/system-design\/","title":{"rendered":"System Design"},"content":{"rendered":"<div id=\"\" class=\"hero text-left default\">\n    <div class=\"container\">\n        <div class=\"column\">\n            \n            \n                        <h2 class=\"hero__title\">System Design<\/h2>\n            \n                        <div class=\"hero__body\"><h2>TCS Part Specification<\/h2>\n<p>TCS can be provided either as Engineered Kits, designed specifically to defined Barrel Diameters, Zone Lengths, and Supply Voltage, or as Standardized parts offered in incremental Lengths and Diameters<\/p>\n<p>TCS characteristics are defined much like traditional heater bands. \u00a0Parameter to be defined include:<\/p>\n<p>Barrel Outside Diameter, Zone Length, and Supply Voltage (V)<\/p>\n<p>A single TCS heater may replace several traditional band heaters, and because adjacent sections of TCS should be installed with little or no gap, the overall zone width must be defined<\/p>\n<p>Adjacent TCS sections should be installed with little or no gap between them to minimize heat loss<\/p>\n<p>Four additional characteristics are needed to ensure optimum benefit from the installed TCS system:<\/p>\n<p>Power Rating of the Heaters currently Installed on the Barrel<\/p>\n<p>Percent On-Time of each Zone<\/p>\n<p>Any Amperage Limits associated with the Power Leads Supplying each Zone<\/p>\n<p>Verification of Adequate Clearance around the Barrel\u200b<\/p>\n<h2>Interference<\/h2>\n<p>Slide Show below shows Examples of Interference which must be considered when specifying TCS lengths and verifying clearance (83 mm). \u00a0Click on Slide Show to Enlarge Images.<\/p>\n<div class=\"slider-wrapper theme-default\">\n<div id=\"slideshow_1004\" class=\"nivoSlider\"><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-1.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-2.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-3.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-4.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-5.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-6.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-7.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-8.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-9.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-10.jpg\" \/><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss1-11.jpg\" \/><\/div>\n<\/div>\n<div class=\"nivoSlider\"><\/div>\n<div><\/div>\n<div><\/div>\n<div>\n<p>TCS is designed for both heat delivery and heat containment and as such has a larger Outside Diameter than traditional band heaters<\/p>\n<p>83mm (3.25&#8243;) clearance is necessary to ensure TCS fits onto the application<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-15874 size-full\" src=\"https:\/\/www.alkegen.com\/wp-content\/uploads\/2025\/03\/TCS-part-Image.png\" alt=\"\" width=\"610\" height=\"205\" srcset=\"https:\/\/www.alkegen.com\/wp-content\/uploads\/2025\/03\/TCS-part-Image.png 610w, https:\/\/www.alkegen.com\/wp-content\/uploads\/2025\/03\/TCS-part-Image-300x101.png 300w\" sizes=\"auto, (max-width: 610px) 100vw, 610px\" \/><\/p>\n<\/div>\n<p><img decoding=\"async\" class=\"nivo-main-image\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss2-2.jpg\" \/><\/p>\n<div class=\"nivo-directionNav\"><a class=\"nivo-prevNav\">Prev<\/a><a class=\"nivo-nextNav\">Next<\/a><\/div>\n<div class=\"nivo-slice\"><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss2-2.jpg\" \/><\/div>\n<div class=\"nivo-slice\"><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss2-2.jpg\" \/><\/div>\n<div class=\"nivo-slice\"><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss2-2.jpg\" \/><\/div>\n<div class=\"nivo-slice\"><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss2-2.jpg\" 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src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss2-2.jpg\" \/><\/div>\n<div class=\"nivo-slice\"><img decoding=\"async\" src=\"https:\/\/www.rexmaterials.com\/activek_apps\/rmg\/assets\/tcs\/tcs-ss2-2.jpg\" \/><\/div>\n<\/div>\n            \n                                <\/div>\n\n        <div class=\"column\">\n                        <figure class=\"hero__image\">\n                <img loading=\"lazy\" decoding=\"async\" width=\"350\" height=\"234\" src=\"https:\/\/www.alkegen.com\/wp-content\/uploads\/2025\/03\/tcs2-system-desing.jpg\" class=\"\" alt=\"\" srcset=\"https:\/\/www.alkegen.com\/wp-content\/uploads\/2025\/03\/tcs2-system-desing.jpg 350w, https:\/\/www.alkegen.com\/wp-content\/uploads\/2025\/03\/tcs2-system-desing-300x201.jpg 300w\" sizes=\"auto, (max-width: 350px) 100vw, 350px\" \/>            <\/figure>\n                                <\/div>\n    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